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Yard Management System [ YMS]
Business Improvements / Challenges
- Appointment Scheduling for each inward truck to improve the compliance
- Improve the efficiencies of inward and outward truck during the receipt and Quantity confirmation
Solution Implemented
Cloud Based Solution to QR Code based yard management system to
- Truck Management Portal to integrated all transporters & 3PL providers to book the slot for deliver the goods at destination plants
- Improve the compliances to allow the trucks & deliver the goods as per appointment
- Vehicle identification, receipt confirmation and Quantity approvals
- Central dashboard to visualise the real time insights
Technology Solutions
Implemented the technology solutions
- QR Code for material identification
- Android Mobile scanners
- Cloud based Web Application
Business Benefits
- Enhance the Compliances and avoid the legalities
- Improve the efficiencies and productivity of operators during receipt and quantity
- Real time insights on the material movements
Yard Management System [ YMS]
Business Improvements / Challenges
- Single Platform to integrate Manufacturing Plant, Suppliers, Transporters and 3PL Warehouses
- Real time visibility of truck movements for both inward & outward material
- Automate the agave manufacturing business process including Yard Operations, Weighment Operations
- Better utilization of Docks
- Packing management
- Gate Management to provide the authorization for each inward or outward truck
Solution Implemented
Cloud Based Solution to QR Code based Yard Management System to
- Agave Intake: Tracking of Agave from Supplier to Manufacturing Plant
- Liquid Transfer: Transfer of Liquid between plants and 3PL Warehouse
- Material / Ingredient Tracking: Tracking of Material / Ingredients from Suppliers
- TPO: Tracking of Liquid from third party manufacturing
- Integration with SAP S4 Hana, MES and LIMS
- Weighment Automation System
Technology Solutions
Implemented the technology solutions
- QR Code for material identification - Agave, Liquid Tank, Pallet for materials, Tanks for Liquid TPO
- Android Mobile scanners
- CCTV, Boom barrier, Position sensors,
- REST API for integration with SAP, MES and LIMS
- MuleSoft based integration
- Cloud based Web Application
Business Benefits
- Single platform to connect all manufacturing plants
- Improved the Truck Turn Around Time from 10 Hrs to 4 Hrs
- Trusted digital data by eliminating the human manual entries
- Real time notifications for corrective steps
Logistic Tower - Next Generation Logistic Management System
Business Improvements / Challenges
- High truck turn over time -More than 10 Hrs
- No visibility of trucks inside the plant premises
- Weighment deviations due to manual weighment operations
- Manual coordination for all plant operations
Solution Implemented
RFID and QR Code based logistic management system to
- Integration with SAP on Purchase Orders, GRN, Stock Transfer, Sales Orders, Automatic Invoice etc.
- Supplier Portal for Indent and real time acknowledgement
- Visibility of incoming trucks to plant - date or Week or Monthly
- Automatic Gate In operation by using RFID and QR Code
- Mobile based quality operations
- RFID & sensor based Manless weighment system for automatic truck identification and weighment
- Dock management system to optimise the loading & unloading activities
- Parking management system to notify the status of the QA, availability of Dock, Priority changes etc.
- Central logistic dashboard for real time monitoring of the truck inside the plant premises
Technology Solutions
Implemented the technology solutions
- RFID and QR Code
- Android Mobile scanners
- CCTV, Boom barrier, Position sensors,
- SFTP Integration approach for digital data exchange with SAP
Business Benefits
- Single platform to connect all manufacturing plants
- Improved the Truck Turn Around Time from 10 Hrs to 4 Hrs
- Trusted digital data by eliminating the human manual entries
- Real time notifications for corrective steps
Warehouse Management System - NxWMS
Business Problems
- Manual operations during the receipt and GRN
- Stock miss matches
- Manual validation during the pick and issue
Solution Implemnted
System guided Storage Management System for
- Unique ID for each received item with QR Code
- Automatic GRN [ Good Receipt Note]
- Validation during the issue the items
- Inventory reconciliation
Technology Solutions
QR Code for each item
Web service to integrate with Oracle for GRN, Good issue and inventory
Business Benefits
- Unique ID for each item that is getting validated throughout the manufacturing process
- Optmized manpower and facilitated to remove the unwanted manpower during the shopfloor operations
- zero stock mismatch i.e. System Vs Physical