Logistic Tower - Next Generation Logistic Management System

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-  High truck turn over time -More than 10 Hrs

-  No visibility of trucks inside the plant premises

-  Weighment deviations due to manual weighment operations

- Manual coordination for all plant operations

RFID and QR Code based logistic management system to 

- Integration with SAP on Purchase Orders, GRN, Stock Transfer, Sales Orders, Automatic Invoice etc.

- Supplier Portal for Indent and real time acknowledgement

- Visibility of incoming trucks to plant - date or Week or Monthly

- Automatic Gate In operation by using RFID and QR Code

- Mobile based quality operations

- RFID & sensor based Manless weighment system for automatic truck identification and weighment

- Dock management system to optimise the loading & unloading activities

- Parking management system to notify the status of the QA, availability of Dock, Priority changes etc.

- Central logistic dashboard for real time monitoring of the truck inside the plant premises

Implemented the technology solutions

- RFID and QR Code

- Android Mobile scanners

- CCTV, Boom barrier, Position sensors,

- SFTP Integration  approach for digital data exchange with SAP

- Single platform to connect all manufacturing plants

- Improved the Truck Turn Around Time from 10 Hrs to 4 Hrs

- Trusted digital data by eliminating the human manual entries

- Real time notifications for corrective steps

- Manual operations during the receipt and GRN

- Stock miss matches

- Manual validation during the pick and issue

System guided Storage Management System for 

- Unique ID for each received item with QR Code

- Automatic GRN [ Good Receipt Note]

- Validation during the issue the items

- Inventory reconciliation

QR Code for each item

Web service to integrate with Oracle for GRN, Good issue and inventory

- Unique ID for each item that is getting validated throughout the manufacturing process

- Optmized manpower and facilitated to remove the unwanted manpower during the shopfloor operations

- zero stock mismatch i.e. System Vs Physical