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Connected Digital Transformation Solutions
YMS - Yard Management System
NxGen Offers YMS to automate the end to end yard management for both inward & outward trucks
- Agave Intake: Tracking Agave from Supplier to Tequila Manufacturing plants
- Liquid Transfer: Transfer of Liquid from Manufacturing plant to Packing lines.
- Material Tracking: Tracking of Production material from Supplier to Manufacturing plants. Palletisation for each material
- TPO: Tracking of 3rd party liquid from suppliers to the manufacturing plants
- Weighment Automation: Integration with Weigh bridge to capture the weighment in real time
Warehouse Management System for Insulators
NxGen Offers NxWMS Warehouse Management System to track the Insulators from Production to till dispatch
- Improve the tracking & tracing of the insulators through out the Supply Chain operations with zero customer returns by implementing,
- Integration with ERP: Purchase Orders | Production Work Orders / Job Orders| Sales Orders
- Supplier Portal -Onboards suppliers on Raw Material Supply – ASN with QR Code
- Unique ID for each item [ Each product / Insulator| Trolley| FG Pallet| FG End Connectors / Cap ] that would be identified and validated throughout the supply chain process [ Raw Material, Production WIP and Finished Goods]
- Storage Management for Raw Material: Raw Material receipt | GRN | Raw Material Issue | Raw Material Inventory -
- Manufacturing Production Process: Production Work Orders | Material Requisition Plan [ MRP]| Material Issue to production -Tracking & Tracking of products at Gridding | Extrusion| Shaping| Drying| Glazing| Assembly etc
- Quality Management -Identification and validation of products at each stage [ RM inspection| Visual inspection| Ultrasonic test| FG Inspection etc.]
- Storage Management for Finished Goods: FG Labeling | FG Storage Management | FG Pick| FG Pack | FG Dispatch| FG Inventory | FG Inventory reconciliation -Commercial security of the product – Warranty and duplicate products -Real time exceptions and notifications [ email] -Customized reports
- High temperature labels: High temperature labels of 1400 Dec during the heating process - Kiln Process
NxLMS - Logistic Management System
NxGen Offers NxLMS to automate the entire logistic chain to have a common platform.
- Yard Management System to manage the entire plant yard operations, analysis and yard management
- Integrated Transporter Portal to arrange the truck / carriers at right time
- Supplier portal to integrate all suppliers into a common platform to monitor shipments to make sure on the ONTIME material delivery
- Real time document verifications - Truck and Driver by integrating with Govt portal
- Inplant automation from Gate IN to Gate Out including Manless Weighment, Parking Management, Dock Management etc.
- Integrates 3PL Warehouses, Distribution Centers and Customers as part of Last Mile Delivery
- Tracking of intransit shipment to make sure that the truck is available ontime for pick up and delivers the shipment ontime
- QR Code, RFID, GPS / GSM, ANP [Automatic Number Plate Reading] etc. technologies to be used to automate entire logistic management
- Integration with ERP and existing surrounding system for real time data exchange
- Provides the Logistic Control Tower to monitors the Orders, shipments, exceptions to take the corrective steps in real time
- Weighment Automation to integrate weigh scales for real time weight
NxWMS - AR and VR based Warehouse Management System
NxGen offers the Augment and Virtual Reality based WMS for
- Real time visibility of material in the entire warehouse
- System guided storage operations
- Guides the operators to locate the material
- Instant validations
- Dock Management to optimise the dock utilization
- Integration with ERP on material movement including production, WIP/ Work Orders and Dispatch Orders
- Dashboard and Customised reports
- Automate material handling units - Forklifts, Stacker and AGVs
- Supports for Vertical Racking, Ground Storage and open yard storages
- Integrates with existing WMS and ASRS software
Bin Management System
NxGen offers RFID and QR Code based Bin management system for
- To track the assets across locations. The bins includes Pallet, Trolley, Cage, Crate, Container etc.
- Location wise visibility of assets
- Age analysis
- Real time notifications
- Uses different technology to identify the assets like QR Code, RFID tags, BLE etc.
IOT based Track and Trace
- IOT platform for track and tracking of items throughout the manufacturing and Supply chain business process
- Unique ID for each component - QR Code and RFID labels for Primary, Secondary and Tertiary cartons
- Association of child and parent items in real time by scanning the QR Codes - Fixed Scanner or Mobile scanners
- Unitization to associate the material to pallet
- Pallet wise material tracking - Single or Mixed Pallet
- Share the information to ERP - On-premises and Cloud based Servers
- Traceability of items through out the manufacturing and supply chain process
- Validations to make sure that the right item is produced with right material
- Analytical dashboards - Production and Warehouses
Asset Tracking System
- Tracking of assets through out the business process
- Preventive analysis of assets
- Predictive analysis of assets
- Connect assets or Machines to IOT and analysis